Maintenance Cost Reduction

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Interviews on Cost reduction

Interview of Peter Morrison from PWCS (14 minutes)


Maintenance Cost Reduction Opportunities

Each organisation should identify which opportunities will give the highest short and long term return for the least implementation effort.

  • Rotables Management
    • Equipment Overhaul Standards & Specifications
    • Repair Suppliers Competency Assessment
  • Outage Management
  • RCA & Defect Elimination
    • Postmortems and Strip-down Reports
  • Spares and Materials Review
  • Improved Cost Information and Cost Analysis
    • Ensuring All Costs have Front Line Owners
    • Identifying Waste and Reduction Opportunities
    • System of Formal Alternatives Review for Larger Cost Before Commitment
  • Preventive Maintenance and CM Review & Upgrade
  • Deferring Costs
  • Improved Planning & Scheduling
  • Standard Reliability Best Practice
    • Greasing
    • Oil Cleanliness & Oil CM
    • Lube Storage, Oil Change-out & Oil top-up
    • Bolting and Flange Connections
    • Electrical Connections
    • Shaft Alignment & Soft Foot
    • Balancing
    • V-Belt and sprocket Drives
    • Pumps and Gland Seals
    • Bearing Fitting
    • Fits and Tolerances
    • Seals, Gaskets and Sealing
      • Wash-down Protection
      • Contaminant Entry Protection
      • Leak Reduction
    • Valves and Valve Monitoring
    • Welding Quality Improvement
    • Structural Cracking reduction
    • Pneumatic Systems Reliability Improvement
    • Hydraulic Systems Reliability Improvement

Articles on Maintenance Cost Reduction

  • "Focus on Reliability" (part 1) - Christer Idhammar [1]
    • 'What to do' case study
  • "Focus on Reliability" (part 2) - Christer Idhammar [2]
    • 'What not to do' case study
  • Reliability Improvements Drive Down Maintenance Costs - Christer Idhammar [[3]]
    • Two 'What not to do' case studies and one 'What to do' case study
  • Ron Moore Information on Cost Reduction VS Cost Cutting Media:Ron_Moore_Slides-_Cost_Reduction_VS_Cost_Cutting.pdf
  • Visible and Invisible Maintenance Cost Savings - Christer Idhammar (President of IDCON)[4]
  • Why many maintenance improvement initiatives fail to deliver expected results - Hedgehog or Fox? - Christer Idhammar [5]* Maintenance Management Legends (Part 1) - Torbjorn Idhammar Part 1 [6] Follow the links to other 6 parts
  • Cutting Maintenance Cost Through Better Planning and Scheduling - David Krings - Potlatch - [7]
  • Book - Results Oriented Reliability & Maintenance Management by IDCON [8]
  • Lubrication - Maintenance Cost or Opportunity? - Mark Barnes - Noria - [9]
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